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TRANSMISSIONS: New Technology Places High Demands on Fluids

The use of automatic transmissions can be found in virtually every transportation and mobile application. The design of the equipment varies, and so do the demands placed on the lubricants. The automatic automotive transmission has come from a novelty introduced in 1940 by Oldsmobile (sold with what they called the new Hydra-Matic Drive to make driving easier for women) to a highly sophisticated piece of computer-controlled electronic equipment. Transmissions used to be governed by hydraulic oil pressure and engine vacuum, but those designs have been discarded over the years to incorporate newer technology with less room for mechanical (and human) error.

What’s New in Transmission Technology?

Today’s transmissions are governed electronically through engine control. For instance, if your car’s performance system senses that a heavy load has been placed on the transmission for any reason (i.e., passing a car, additional payload, pulling a trailer, or driving up a hill) a signal is sent to the transmission to downshift into a lower gear. Transmission operation is governed through speed sensors and solenoids and controlled through electronic valve bodies, solenoid packs and lockup torque converters. These systems can blur the distinction between engine driveability problems and those caused by a malfunctioning transmission. There’s also more communication and interaction between the ABS/traction control system and powertrain control module (PCM), which further blurs the cause of a Check Engine or Malfunction Indicator Lamp being on.

How Transmission Components Interact

When a gear is selected, oil (or transmission fluid) is routed under pressure (created by its internal pump) through the valve body. The valve body (or brain of the transmission) is electronically and hydraulically controlled. Oil is then forced through the torque converter at high pressure, creating a fluid coupling between the engine and transmission. This fluid coupling is similar to what happens when the clutch is applied on a standard transmission. Just as the clutch connects the engine to the transmission, so does the torque converter through a fluid coupling. This fluid coupling is achieved by forcing the transmission fluid through a series of restrictive passages called fins (very similar in design to turbine engines on a jet).

Bringing It All Together to Create Motion

Now that there is a fluid linkup, how do we accelerate forward and shift gears? The gears are applied by a series of mechanisms called servos and bands; engine electronics and hydraulic pressure control the application of these. For example, when the gas pedal is depressed, the ECM (engine control module) sees the need to shift, so an electronic signal is sent to the transmission to downshift into passing gear. Electrical switches called solenoids are then tripped, valves within the valve body divert the flow of oil to the bands or servos, which in turn apply or disengage gears. Just like magic- the transmission shifts. For all this to happen in perfect harmony, there must be smooth oil flow, strong calibrated oil pressure and properly functioning engine controls.

Common Transmission Problems

Take away any of these conditions and problems start to appear in the form of transmission malfunction. For instance, if the electronic engine controls malfunction, incorrect signals are sent to the transmission causing it to shift erratically. Or, if the flow of oil is inhibited due to a clogged filter or other malfunction, the transmission can "drop out" of gear into neutral due to low internal oil pressure. Dirt flowing through the system can cause valves in the valve body to stick, which will cause the transmission to get stuck in a particular gear and resist shifting. The loss of strong, calibrated oil flow due to a worn internal pump or a stuck pressure regulator valve can cause all of the above. And of course extreme high temperatures, such as are found in heavy towing conditions, can cause a wide variety of problems such as metal-to-metal fusing, stress breakage and sludging.

Tips to maximize transmission life

  • Keep your engine tuned. Poor running engines can push the transmission to extremes trying to carry out commands from a diseased electronic engine control system.

  • Have drivetrain components such as propeller shafts, CV joints, universal joints and transmission mounts checked and maintained on a regular basis.

  • If using a conventional transmission fluid, follow the manufacturer’s maintenance schedule for the transmission fluid and filter change (the rule of thumb is every 25,000 miles).

AMSOIL 100% Synthetic Automatic Transmission Fluid

  • Resists High Temperature Degradation
  • Helps Transmission Run Cooler
  • Parts Won’t Overheat
  • Low Temperature Protection
  • Faster Warm-ups
  • Smoother Shifting
  • Anti-wear Protection
  • Parts Last Longer
  • Extended Drain Intervals
  • Cost Saving

The "Severe Service" Tranny Fluid

Heat kills automatic transmissions, In fact, transmission life expectancy is directly related to how well the transmission fluid is able to disperse heat and withstand temperatures within normal operating conditions. Conventional petroleum fluid breaks down at 200° F, causing seals to crack and leak.

  • AMSOIL ATF disperses heat and resists thermal and oxidative degradation three to five times longer than petroleum fluids – even under the toughest heavy towing and high temperature conditions.

  • AMSOIL ATF protects moving and stationary components from overheating. It prevents sludge and varnish deposits to ensure cooler, smoother transmission operation.

  • AMSOIL ATF remains fluid down to -72° F, three times industry cold temperature automatic transmissions fluid specifications. It provides faster warm-ups, smoother shifting and improved fuel economy.

  • AMSOIL ATF provides smooth shifting and long, trouble-free transmission life. Tests that measure wear characteristics under severe service and high pressure operating conditions show AMSOIL ATF far exceeds the requirements of hydraulic equipment manufacturers

  • AMSOIL ATF Protects components- clutches, planetary gears, valves, pumps, and seals up to three times longer than conventional petroleum fluids.

  • AMSOIL ATF is formulated for extended drain intervals. Automatic transmissions typically are subjected to "Severe Service" conditions – stop and go driving, cold temperature shifting, sustained hot weather driving or heavy towing. Conventional transmission fluid should be changed every 15,000 to 30,000 miles. AMSOIL ATF should be changed at intervals up to three times longer than recommended by vehicle manufacturers.

 

AMSOIL ATF is a universal multi-functional fluid

AMSOIL 100% Synthetic Automatic Transmission Fluid is compatible with other synthetic and petroleum automatic transmission fluid. It greatly reduces the need for specialized fluid inventories and the possibilities of misapplication. Use where ATF is recommended in mobile or stationary hydraulic and power steering units.

AMSOIL ATF is formulated to cover all major domestic and foreign auto manufacturers’ specifications and is recommended for applications requiring the following specifications:

• GM DEXRON® III-H
• Ford MERCON® & MERCON V
• Chrysler ATF+4®
• Toyota Type T-III and T-IV
• Honda Z-1 (Not CVT)
• Diamond SP II & III (Mitsubishi/Hyundai/Kia)
• Mazda ATF-III, ATF-MV
• Subaru ATF, ATF-HP
• Nissan Matic D, J & K
• Idemitsu K-17
• BMW LA2634
• LT 71141
• Audi G-052-025-A2 & G-052-162-A1
• Volvo 97340
• MB 236.1, 236.2, 236.5, 236.6, 236.7, 236.9 & 236.10
• JWS 3309
• NAG 1
• ETL-7045E, ETL-8072B & N402
• Voith 55.6335.XX (G607, G1363)
• ZF TE-ML 03D, 04D, 09, 14A, 14B, 14C, 16L, 17C
• Allison C-4, TES 389
• Mopar AS68RC

Note: Not for use with CVT or Ford Type F applications.

ATF Recommended for vehicles requiring GM DEXRON® VI, Ford MERCON® LV and SP, and Toyota WS fluid specifications

Synthetic Fuel Efficient Automatic Transmission Fluid Product Code: ATL  

A fuel efficient automatic transmission fluid recommended for GM, Ford and Toyota transmissions where lighter viscosity oil is required. Provides the same excellent protection and performance as AMSOIL ATF. Recommended for vehicles requiring GM DEXRON® VI, Ford MERCON® LV and SP, and Toyota WS fluid specifications.

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Greg and Marcy Thurman

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E-Mail: greg@tsadvancedsynthetics.com

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